Wholesale Activewear Supplier — Bulk Gym Wear and Leggings for Retailers and Fitness Distributors
SDF Clothing is a wholesale activewear supplier in Bangladesh providing bulk leggings, sports bras, and sets for retailers, gyms, fitness distributors, and buying houses in USA, UK, Australia, Canada, and EU markets. FOB Dhaka pricing from 500 pieces minimum with technical fabrics, guaranteed size run consistency, pilling resistance, and seam strength standards. Plus size activewear available with inclusive sizing options.
Size Run Consistency for Wholesale Activewear
Size run consistency is critical for wholesale activewear buyers because fitness customers expect precise fit across the size range. Variation between sizes causes customer returns and negative reviews, particularly for form-fitting activewear like leggings and sports bras. SDF guarantees size run consistency within ±2% tolerance across all wholesale orders. This tolerance is tighter than many suppliers who allow ±5% variation, and our actual performance typically exceeds this guarantee with variation under ±1.5%.
We achieve size consistency through retained grading patterns for every style, standardized measurement protocols during production, and inline quality checks at the cutting and sewing stages. Every wholesale activewear shipment includes a size measurement report documenting actual measurements for each size in the range. If measurements fall outside tolerance, the production lot is rejected before shipment. This strict quality control prevents size variation from reaching retail shelves, which is particularly important for activewear where fit is a primary purchase factor.
Pilling Resistance and Seam Strength
Wholesale activewear buyers, particularly gyms and sports retailers, require durable products that withstand repeated washing and intense physical activity. Pilling (fabric balling) and seam failure are the two most common activewear quality issues that cause customer returns. SDF addresses both through strict testing standards: pilling resistance tested to Martindale 20,000 cycles minimum (exceeding industry 15,000 cycle average), and seam strength tested to ASTM D1683 minimum 80N force requirement.
We achieve these durability standards through fabric selection (high-tenacity yarns for pilling resistance), reinforced stitching at stress points (four-thread overlock for activewear seams), and pre-production testing on all fabrics and construction methods. Pilling and seam strength test reports are included with every wholesale shipment, documenting actual test results against our standards. For buyers requiring enhanced durability, we offer anti-pilling fabric treatments and reinforced seam options at additional cost.
| Quality Metric | SDF Standard | Industry Average | Test Method | Documentation |
|---|---|---|---|---|
| Pilling Resistance | 20,000 cycles minimum | 15,000 cycles | Martindale | Test report |
| Seam Strength | 80N minimum | 60N | ASTM D1683 | Test report |
| Stretch Recovery | 95% recovery | 90% recovery | ASTM D2594 | Test report |
| Color Fastness (Wash) | Grade 4-5 | Grade 3-4 | AATCC 61 | Test report |
| Moisture Wicking | 90% wicking | 80% wicking | AATCC 79 | Test report |
Technical Fabric Options for Wholesale
Technical fabric selection determines activewear performance characteristics including moisture management, stretch recovery, compression, and durability. SDF offers comprehensive technical fabric options at wholesale minimums, enabling retailers to select appropriate materials for their target market and price point. All fabrics are tested for performance metrics before bulk production, with test reports included in wholesale shipments. Fabric sourcing is included in pricing, and we maintain fabric stock for established buyers to accelerate re-order processing.
| Fabric Type | Composition | Key Features | Best For | Wholesale Available |
|---|---|---|---|---|
| 4-Way Stretch Polyester | 88% Polyester, 12% Spandex | 4-way stretch, moisture-wicking | Leggings, performance wear | Yes |
| Compression Fabric | 80% Nylon, 20% Spandex | High compression, muscle support | Sports bras, compression wear | Yes |
| Moisture-Wicking Blend | 85% Polyester, 15% Spandex | Quick-dry, breathable | Gym wear, training gear | Yes |
| Bamboo Blend | 70% Bamboo, 30% Cotton | Soft, antimicrobial, sustainable | Yoga wear, wellness brands | Yes |
| Recycled Polyester (GRS) | 85% Recycled Polyester, 15% Spandex | Sustainable, performance | Eco-friendly activewear | Yes |
| Organic Cotton Blend | 90% Organic Cotton, 10% Spandex | Natural feel, light stretch | Yoga, low-impact activities | Yes |
Wholesale Activewear Pricing — Volume Tiers
Wholesale activewear pricing follows volume-based tier structures with FOB Bangladesh pricing. Unit costs decrease as order volume increases due to fabric sourcing efficiency, production setup optimization, and decoration economies of scale. Pricing below reflects technical polyester activewear with standard construction. Pricing varies by fabric type, style complexity, decoration, and order volume. We provide detailed quotes with itemized pricing for all wholesale inquiries.
| Volume | Leggings Price/Unit | Sports Bra Price/Unit | Set Price/Unit | Discount vs Standard |
|---|---|---|---|---|
| 500-999 pieces | $6.50 - $8.50 | $5.50 - $7.50 | $10.50 - $13.50 | Standard pricing |
| 1,000-4,999 pieces | $5.50 - $7.50 | $4.50 - $6.50 | $9.00 - $12.00 | 5-8% discount |
| 5,000-9,999 pieces | $4.50 - $6.50 | $4.00 - $6.00 | $7.50 - $10.50 | 10-12% discount |
| 10,000+ pieces | $4.00 - $6.00 | $3.50 - $5.50 | $6.50 - $9.50 | 15%+ discount |
Wholesale Activewear FAQ
What size run consistency do you guarantee for wholesale activewear?
We guarantee size run consistency within ±2% tolerance across all wholesale orders. Grading retained for each style to match future production. Size measurement reports provided with every shipment documenting actual measurements across size range. Actual performance typically exceeds this guarantee with variation under ±1.5%.
What is your pilling resistance standard for wholesale activewear?
Our pilling resistance meets Martindale test standard of 20,000 cycles minimum for wholesale activewear. This exceeds industry average of 15,000 cycles. Pilling test reports provided with every shipment. Anti-pilling treatments available for enhanced performance at additional cost.
How do you ensure seam strength for wholesale activewear?
Seam strength tested according to ASTM D1683 with minimum 80N force requirement for wholesale activewear. Reinforced stitching at stress points, four-thread overlock for durability. Seam strength reports included with every shipment. This exceeds industry 60N average.
What is the minimum order for wholesale activewear?
Wholesale minimum is 500 pieces per style, per colorway. This applies to leggings, sports bras, and sets. For established buyers with annual commitments, we can negotiate lower minimums based on total volume across activewear and other categories.
What technical fabrics are available for wholesale?
We offer 4-way stretch polyester, moisture-wicking blends, compression fabrics, bamboo blends, recycled polyester (GRS certified), and organic cotton blends. All fabrics tested for stretch recovery, moisture management, and durability at wholesale volumes. Fabric sourcing included.
Do you provide plus size activewear for wholesale?
Yes. Plus size activewear available from 500 pieces minimum. Extended size ranges up to 5XL with specialized grading for activewear fit. Same quality standards and construction techniques across all sizes. Inclusive sizing from wholesale launch.
How do you handle re-orders for wholesale activewear?
Re-orders processed with retained production samples ensuring size run, fabric performance, and construction consistency. Lead time reduced to 25-30 days for re-orders (vs 30-35 days for new orders). We maintain fabric stock for established buyers to accelerate processing.
What certifications do you hold for activewear production?
We hold OEKO-TEX Standard 100 for chemical safety, ISO 9001 for quality management, BSCI for social compliance, GRS for recycled materials, OCS for organic content, and additional certifications. Full certification documentation provided with every shipment.
Ready to Establish Wholesale Activewear Supply Partnership?
Contact SDF Clothing for wholesale activewear pricing, fabric samples, and reference checks. We provide detailed quotes with itemized pricing, fabric specifications, and sample arrangements. No commitment required for initial consultation.
Getting Started with SDF Clothing — What to Expect
Starting a new manufacturing relationship requires trust, clear communication, and a structured process. SDF Clothing has worked with hundreds of brands across the USA, UK, Australia, and Europe, and we've refined our onboarding process to make it as simple and transparent as possible for new clients.
The first step is always a design brief or tech pack submission. You don't need a finished tech pack to get started — even a rough sketch, a reference garment, or a detailed description is enough for us to provide a ballpark quote and confirm whether your project is a good fit for our factory. From there, we move to formal costing, which includes fabric sourcing, trim selection, and lead time confirmation.
Sampling is the most important phase of any manufacturing project. We produce a pre-production sample for your approval before any bulk fabric is cut. This sample lets you verify fit, construction, fabric quality, and color accuracy before committing to full production. Most clients approve samples within two rounds of revisions. We never proceed to bulk without your written approval.
Bulk production follows a structured quality control process. Our QC team conducts in-line checks during production and a final AQL inspection before packing. You receive a pre-shipment inspection report with photographs and measurements before we release your order for shipping. If anything falls outside the agreed specifications, we address it before the goods leave our factory.
Shipping from Bangladesh to the USA, UK, or Australia takes between 22 and 35 days by sea freight. We prepare all export documentation including commercial invoice, packing list, certificate of origin, and bill of lading. For EU shipments, we include the necessary documentation to support duty-free entry under the GSP scheme. Air freight is available for urgent orders and samples.
What Brands Say About Working with SDF Clothing
Our clients value three things above everything else: reliability, communication, and quality consistency. We respond to all enquiries within one business day. We provide weekly production updates during bulk manufacturing. And we back every shipment with our quality guarantee — if a garment doesn't meet the agreed specifications, we make it right.
Whether you're launching your first clothing brand with 300 pieces or scaling an established label with thousands of units per season, SDF Clothing provides the same level of attention and professionalism. Our minimum order quantity of 300 pieces reflects our commitment to supporting brands at every stage of growth, not just large buyers with the leverage to demand low prices.
Ready to start? Submit your design brief through our contact page or request a sample directly. We'll respond with a quote within 48 hours and guide you through every step of the manufacturing process from there.